Introdução

This guide will walk you through replacing the motor assembly (ORE-83001-01) on the Oreck Magnesium LW100 vacuum cleaner.

A failing motor can cause symptoms such as loud noise, loss of suction, overheating, or the head no longer resting flat. These issues often occur after debris clogs or damages to the fan housing, which puts strain on the motor.

By following these steps, you’ll learn how to safely disassemble the vacuum, remove the motor and fan housing, and prepare for installation of a replacement unit. Reassembly is simply the reverse of disassembly.

Warning: This repair involves handling electrical components. Be sure the vacuum is unplugged before beginning, and work carefully to avoid damaging wiring or plastic housings.

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    • Unplug the vacuum cleaner.

    • Place the vacuum flat on a clean, level surface (not upright).

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    • Turn the vacuum so the underside faces up with the brush roll and baseplate visible.

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    • Use a Phillips #2 screwdriver to remove the two #6-32 × 7/16″ Phillips screws securing the squeegee to the base.

    • Lift the squeegee off.

    • These screws thread into plastic posts. Turn slowly and keep the driver fully seated to avoid stripping.

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    • Using your fingers, gently pry up at the tab slots to release the sole plate from the base. Work along the edge until it unsnaps, then lift the plate straight off to expose the brush roll.

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    • Grasp the brush roll at both ends and lift one end straight up to unseat it from the side pocket.

    • Slip the belt off the center groove of the brush roll and lift the brush roll out of the housing.

    • Optional: With the brush roll removed, clean the inside of the base using a damp cloth or alcohol wipe. Allow it to dry completely before reassembly.

    • Re-assembly tip: Loop the belt over the brushroll pulley first, then seat each end cap back into its side channel. Make sure the roll spins freely.

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    • Place the vacuum on its right side (operator right) with the wheel assembly up.

    • The bag and handle should point right, and the brush roll cavity should face you.

    • Use needle-nose pliers to rotate the wheel lock tab counterclockwise from the locked position to the unlocked position.

    • The wheel only releases when the lock is fully rotated. If it feels stuck, check the tab alignment before applying force.

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    • Lift the left track belt cover hub straight up and off the assembly.

    • Slip the belt off the wheel assembly.

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    • Lift off the belt cover with slots to expose the left rear wheel assembly. Remove the wheel by pulling it straight up and away from the housing.

    • If the wheel feels stuck, rock it gently side to side while lifting.

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    • Insert a flathead screwdriver into the two clip slits on each side of the motor support disk, then gently pry to release the clips.

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    • Lift the motor support disk straight off the housing once the clips are released.

    • Pry slowly and evenly on both sides to avoid cracking the plastic disk.

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    • At this stage, you should have removed the following parts:

    • Left track belt cover hub

    • Left rear wheel assembly

    • Belt

    • Belt cover with slots

    • Motor support disk

    • Checkpoint: Compare your parts to the photo. If something is missing or still attached, retrace your steps before continuing.

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    • Lay the vacuum flat with the bottom facing up and the handle pointing away.

    • Remove the four Phillips #2 screws securing the base plate.

    • Keep the screws grouped together so they don’t get mixed up during reassembly.

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    • Set the vacuum upright in its normal position, with the bag and handle pointing away from you.

    • Lift the tunnel top cover (with the ORECK label) straight up to remove it. It should lift free since you removed the screws in the previous step.

    • Lift the motor top cover straight up and remove it the same way.

    • Set both covers aside carefully to avoid scratches and make reassembly easier.

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    • Gently lift the sensor attached near the top of the motor housing and shift it aside, as shown in the photo.

    • Leave the wiring connected. The goal is only to move the sensor out of the way before removing the air duct inlet in the next step.

    • Hold the sensor housing itself when moving it. Do not pull on the wires.

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    • Remove the four Phillips #2 screws securing the air duct inlet to the motor housing.

    • Keep these screws grouped together so they don’t get mixed up during reassembly.

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    • From the the left side, lift the left edge of the air-duct inlet to unseat it, pivot it away from the housing, then lift straight up to remove

    • Set it aside in a safe place for reassembly.

    • Reassembly tip: Seat the right edge first, then press the left edge down until its flat. Confirm the inlet sits flush with the housing gasket.

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    • At this stage, all previously removed parts should be laid out, including the wheel, belt, covers, air duct inlet, and motor support disk.

    • Checkpoint: Compare your layout with the photo. If something is missing or still attached, retrace your steps before continuing.

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    • Turn the vacuum over and lay it flat with the bag and handle facing you and the bottom pointing away.

    • Loosen the dirt tube collar where the dirt tube connects to the fan housing.

    • Hold the dirt tube handle with one hand and gently twist and pull with the other to detach the dirt tube from the fan housing.

    • The vacuum separates into two assemblies: the dirt tube with bag and handle and the fan housing base.

    • Keep light pressure on the dirt tube while loosening the collar to prevent stress on the plastic connection points.

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    • Position the vacuum so the base faces away from you and the motor faces toward you.

    • With your left hand, hold the area where the wheel and motor support disk were removed.

    • With your right hand, gently rock the motor and fan housing to the side, then lift it upward to remove it from the base.

    • The motor and fan housing will come out together as one assembly.

    • The motor wires remain connected to the PCB board. Handle carefully and do not pull on the wires.

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    • Hold the motor shaft securely with pliers to keep it from rotating.

    • With the motor shaft held securely, use a nut driver or wrench to loosen the nut on the opposite side securing the fan housing to the motor.

    • Important: This nut is reverse-threaded. Turn clockwise to loosen (opposite of normal).

    • Tip: Turn slowly and apply steady pressure. Forcing the nut in the wrong direction can damage the fan housing.

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    • Lift off the small metal washer that sits on top of the felt motor seal gasket.

    • Set the washer aside in a safe place for reassembly.

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    • Lift the felt motor seal gasket off the motor.

    • Set it aside with the washer.

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    • Locate the PCB board inside the motor housing. The sensor, power outlet, and motor wires should still be attached.

    • Carefully detach the black side cable and the white side cable from the PCB board.

    • Once these are removed, the PCB board is fully detached from the motor.

    • Pull gently on the cable connectors, not the wires themselves, to avoid damage.

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    • At this stage, the motor is completely detached from the PCB board and fan housing, as shown in the photo. This is the point to swap the old motor with the replacement motor before reassembly.

    • To reassemble, follow these steps in reverse order, making sure all wires, covers, and screws are reconnected securely.

    • Take your time during reassembly. Proper alignment of covers and collars will prevent stress on plastic parts and ensure smooth operation.

Conclusão

To reassemble your device, follow the above steps in reverse order.
Take your e-waste to an R2 or e-Stewards certified recycler.
Repair didn’t go as planned? Try some basic troubleshooting or ask our Answers community for help.

Sean_Vallie

Membro desde: 11/09/25

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